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  1. Productivity
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    • Productivity
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      • Labour Productivity
      • Production Stage Productivity
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  1. Productivity

Labour Productivity

The Labour Productivity page helps production and operations teams understand how labour capacity, attendance, recorded working time, output, overtime, and quality are distributed across crews and workers.
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It is designed to support:
Workload balancing
Crew planning
Production coaching
Shift-capacity reviews
Attendance analysis
Overtime control
Training decisions
Process improvement
Labour Productivity is intended for operational coaching and capacity planning—not employee surveillance.
The page helps managers answer questions such as:
How many labour-hours were recorded?
Which crews are carrying the most workload?
How much output was produced?
How many labour-hours were required per output unit?
How much scheduled time became recorded production work?
Were workers present for their expected shifts?
How much explicit overtime was recorded?
Which crews have recurring low-utilization days?
How much rework was associated with labour activity?
Are staffing levels balanced between shifts and crews?

📍 Where to Find Labour Productivity
Navigate to:
Productivity → Labour
The Productivity menu also contains:
Workstations
Production Stages
The page displays labour information according to the logged-in user’s permissions.

Labour Productivity Access#

Labour Productivity contains sensitive workforce information.
Access should be granted only to authorized users such as:
Production Managers
Operations Managers
Production Supervisors
Workforce Planners
Department Managers
HR or Workforce Administrators where operationally required
Labour Productivity access can be separated into two visibility levels.

Crew and Team Access#

Allows the user to review aggregated information such as:
Crew names
Headcount
Crew man-hours
Crew output
Crew utilization
Attendance
Overtime
Rework
Individual worker names and personal drill-downs remain hidden when the user does not have individual-level access.

Individual Labour Access#

Allows authorized users to:
Expand crew rows
View named labour records
Search for individual workers
Open individual Labour Productivity details
Review personal timesheet and shift information
Compare actual efficiency with peers and standards
When individual names do not appear, this may be caused by the user’s access level rather than missing labour data.

How Labour Productivity Works#

Labour Productivity combines:
1.
Resolved work schedules
2.
Recorded production progress
3.
Attendance and schedule exceptions
4.
Labour attribution on production records
Fabritec derives labour timesheets from this information.
Users do not normally need to manually enter a separate timesheet for every worker.
Instead, supervisors maintain:
Work calendars
Shifts
Labour assignments
Attendance exceptions
Overtime exceptions
Production records
Fabritec then determines:
Scheduled hours
Worked hours
Idle hours
Overtime
Attendance
Workforce utilization
Labour output
Labour efficiency

Derived Labour Timesheets#

For each labour and day, Fabritec derives the following values.

Scheduled Hours#

Scheduled Hours come from the worker’s resolved shift.
The resolved schedule may consider:
Shift assignment
Crew assignment
Rotation
Temporary shift cover
Default shift
Work calendar
Late or Early-Out exceptions
Absence or Leave exceptions
Scheduled hours are based on working time after applicable break rules.
A full Absence or Leave exception removes the scheduled hours for that day from the worker’s present-time calculation.

Worked Hours#

Worked Hours come from production durations linked to the labour user.
When several workers participate in the same production operation, each participant receives the full recorded duration as labour effort.
For example:
Three workers participate in a two-hour operation.
The operation contributes:
2 machine-hours to the workstation
2 worked hours to each worker
6 total man-hours to the crew
This is intentional because man-hours measure human effort rather than workstation wall-clock time.

Overtime#

Overtime includes only hours recorded through an explicit Overtime schedule exception.
Fabritec does not automatically assume that every hour above the scheduled shift is overtime.
This prevents estimated, overlapping, shared, or backdated production durations from being incorrectly treated as payroll-related overtime.

Idle Hours#

Idle Hours represent scheduled labour time that did not become recorded production work.
Calculation:
Idle Hours = Maximum of 0 and Scheduled Hours − Worked Hours
Idle time may include:
Waiting for material
Waiting for drawings
Waiting for inspection
Waiting for workstation availability
Non-production assignments
Missing production records
Work not linked to the correct labour user

Shared Production Attribution#

When multiple workers participate in one production record:
Each worker receives the full operation duration as man-hours.
Each worker can receive individual productivity credit for the operation’s output.
Crew and company physical-output totals count the operation only once.
Individual credited outputs should therefore not be added together to calculate total factory output.
Fabritec uses separate aggregate calculations to prevent the same physical production from being counted multiple times.

Night-Shift Attribution#

When a shift crosses midnight, production is assigned to the shift’s start date.
For example:
A Night Shift starts on July 20 at 10:00 PM and ends on July 21 at 6:00 AM.
Production recorded at 2:00 AM on July 21 is included under the July 20 Night Shift.
This keeps labour, production, and shift reports aligned.

Labour Productivity Page#

The Labour Productivity page provides access to:
Day, Week, Month, and Custom periods
Output-unit selection
Labour and crew filters
Labour KPI cards
Crew and shift timeline
Crew summary
Staffing coverage
Labour utilization heatmap
Individual labour details where permitted
All page values follow the selected:
Reporting period
Output unit
Crew filter
Search value
User permissions

Selecting the Reporting Period#

Use the period controls at the top of the page to choose the dates included in the analysis.
Available options include:

Day#

Displays Labour Productivity for one day.
Use this view for:
Daily production meetings
Current-shift reviews
Same-day attendance follow-up
Immediate crew balancing

Week#

Displays results for the selected week.
Use it to review:
Weekly labour utilization
Crew output
Attendance patterns
Overtime distribution
Repeated staffing issues

Month#

Displays results for the selected month.
Use it for:
Monthly workforce reviews
Crew-capacity planning
Training analysis
Shift-performance comparison

Custom#

Allows you to select a specific start and end date.
Use a custom period when reviewing:
A project-production window
A major fabrication campaign
Performance before and after a crew change
A known production delay
A temporary shift arrangement
Use the previous and next arrows to move to the equivalent preceding or following period.

Selecting the Output Unit#

The output-unit selector controls how physical production is displayed.
Available options can include:
Weight
Area
Length
Volume
Pieces
Changing the selected unit recalculates:
Average Output
Crew Output
Individual Output
Hours per Unit
Timeline output labels
Related productivity comparisons
Examples include:
Weight for tonnes or kilograms
Area for square metres
Length for metres
Volume for cubic metres
Pieces for item quantities
Items without the measurement required for the selected output unit are excluded from that physical-output calculation.
They are not counted as zero.
For example, an item without a weight value does not contribute to:
Weight output
Average weight output
Labour hours per tonne

Active Filters#

Applied filters appear below the period controls.
When no filter is active, the page displays:
No filters applied
Every KPI, crew row, chart, timeline, and heatmap follows the active filters.

Filtering Labour#

Click Filters to open the Filter Labours window.
Available controls include:
Search
Crew
Clear Filters
Apply Filters

Search#

Enter a crew, team, or labour name.
The information that Search can return depends on the logged-in user’s access.
Users with crew-level access may search aggregate rows.
Users with individual-level access may also search named labour records.
Leaving Search empty keeps all matching records included.

Crew#

Select a crew to limit the page to one labour team.
Leave the field set to All to include every available crew.
Selecting one crew updates:
KPI cards
Crew and shift timeline
Crew summary
Staffing coverage
Labour utilization heatmap
Individual labour rows where permitted

Applying or Clearing Filters#

Click Apply Filters to update the page.
Click Clear Filters to remove the selected filter values.
Click the X to close the window without applying additional changes.

Labours Button#

Click Labours to open the related labour-management area.
Use the labour-management pages to review or maintain records such as:
Labour users
Labour titles
Crew assignments
Workforce information
Related labour setup
The available actions depend on the logged-in user’s permissions.

Labour Productivity KPI Cards#

The KPI cards summarize all labour records included in the current period and filters.
They include:
Man-Hours
Average Output
Hours per Unit
Workforce Utilization
Attendance
Overtime
Rework Percentage
Fleet and crew ratio metrics are calculated using combined totals.
Fabritec does not calculate the simple average of each person’s percentage.
For example:
Crew Utilization = Total Worked Hours ÷ Total Scheduled Hours
This means a worker scheduled for 40 hours has more influence on the crew result than a worker scheduled for only 5 hours.
A dash, —, means Fabritec cannot calculate the value.
It does not mean zero.

Man-Hours#

Man-Hours show the total recorded labour working time for the selected crews and period.
Calculation:
Man-Hours = Sum of Recorded Worked Hours for All Included Labour Users
Man-hours measure human effort.
They can exceed workstation machine-hours when several workers participate in the same operation.
Example:
Two workers complete one three-hour operation.
The result is:
Machine-Hours: 3 hours
Man-Hours: 6 hours

Average Output#

Average Output shows the average physical output associated with the included labour groups or records.
The unit follows the selected output unit.
Examples include:
Average Output (t)
Average Output (m²)
Average Output (m)
Average Output (m³)
Average Output (pcs)
Use this KPI to compare production output across:
Crews
Shifts
Departments
Reporting periods
Only qualifying physical output is included.
Repeated rework does not create duplicate factory output.

Hours per Unit#

Hours per Unit measures how many labour-hours were required for each output unit.
Calculation:
Hours per Unit = Total Man-Hours ÷ Total Output
Examples include:
h/t
h/m²
h/m
h/m³
h/pcs
A lower value normally means fewer labour-hours were required per output unit.
A dash may appear when:
Output is zero
Man-hours are unavailable
The selected items do not contain the required measurement
No valid output denominator exists

Workforce Utilization#

Workforce Utilization measures how much scheduled present time became recorded production work.
Calculation:
Workforce Utilization = Total Worked Hours ÷ Total Scheduled Present Hours
This is different from workstation utilization.
Labour Utilization compares worked hours with the labour schedule.
Workstation Utilization compares actual machine time with staffed workstation capacity.
A worker can be present without recording production work.
In that case:
Attendance may remain high.
Workforce Utilization may be low.

Utilization Above 100%#

Workforce Utilization can exceed 100%.
Example:
A worker is scheduled for 8 hours but has 11 recorded worked hours.
Calculation:
11 ÷ 8 = 137.5% Utilization
This may indicate:
Production recorded beyond the scheduled shift
Missing Overtime exception
Incorrect shift assignment
Backdated production
Overlapping production durations
Shared-work attribution
Production records requiring review
Utilization above 100% is a review signal.
It is not automatically treated as an error.

Attendance#

Attendance measures how much of the expected baseline time the labour force was present for.
Calculation:
Attendance = Total Present Hours ÷ Total Baseline Hours

Baseline Hours#

Baseline Hours represent what the worker was expected to work before attendance exceptions were applied.

Present Hours#

Present Hours equal the baseline after deductions such as:
Absence
Leave
Late arrival
Early departure
Attendance and utilization answer different questions.

Attendance asks:#

Was the worker present for the expected shift?

Utilization asks:#

How much scheduled present time became recorded production work?

Attendance and Utilization Example#

A crew has:
Baseline Hours: 100
Present Hours: 90
Worked Hours: 60
The results are:
Attendance = 90 ÷ 100 = 90%
Workforce Utilization = 60 ÷ 90 = 66.7%
This means:
The crew attended 90% of its expected time.
Two-thirds of the present time became recorded production work.

Overtime#

Overtime shows the total hours recorded through explicit Overtime schedule exceptions.
Fabritec does not automatically derive overtime from long production durations.
For example:
A worker records 11 worked hours during an 8-hour shift without an Overtime exception.
The results may be:
Scheduled Hours: 8
Worked Hours: 11
Overtime: 0
Utilization: 137.5%
The additional three hours remain included in:
Man-Hours
Worked Hours
Productivity
Efficiency
However, they remain unclassified as overtime until the applicable exception is recorded.

Rework Percentage#

Rework Percentage measures the share of processed production attributed to rework.
Calculation:
Rework % = Rework-Processed Quantity ÷ Total Processed Quantity × 100
Rework activity still contributes to:
Man-Hours
Worked Hours
Production effort
It is not counted again as new physical output.
A high Rework Percentage may indicate:
Process-quality issues
Incorrect production instructions
Drawing or revision problems
Training needs
Equipment problems
Incorrect process parameters
Material issues
A dash means Fabritec cannot calculate the ratio from the available production data.

Crew / Shift Timeline#

The Crew / Shift Timeline displays resolved crew shifts with worked-hours fill and output context.
Each timeline band represents a resolved crew shift.
The timeline combines:
Crew
Date
Shift
Scheduled hours
Worked hours
Output in the selected unit
The filled portion shows worked hours compared with scheduled hours.
The displayed label provides output context.
Use the timeline to identify:
Shifts with low recorded work
Shifts with high labour usage
Differences between scheduled and worked hours
Output achieved during each shift
Crews with repeated low utilization
Work concentrated on specific shifts

Why the Timeline May Be Empty#

When no records match the selected period and filters, Fabritec displays:
No labour productivity data matches the current filters.
Possible causes include:
No resolved labour shifts
No crews linked to the schedule
No production progress attributed to labour
No data in the selected period
Current filters exclude all matching records
The user does not have access to the required information
An empty timeline does not always mean that no production occurred.
Production may have been recorded without labour attribution.

Crew Summary#

The Crew Summary table provides one row for each crew or team.
Visible columns can include:
ColumnFunction
Crew / TeamName of the crew, team, or labour group
Group KindType of labour grouping
Current ShiftCurrent resolved shift
HeadcountNumber of labour users in the group
Man-HoursTotal recorded labour hours
OutputPhysical output in the selected unit
Hours per UnitLabour-hours required per output unit
Workforce UtilizationWorked hours compared with scheduled hours
AttendancePresent time compared with baseline hours
OvertimeExplicit overtime hours
Rework %Rework quantity compared with processed quantity
Additional columns may be available by scrolling horizontally.

Crew / Team#

Displays the configured crew or labour-group name.
Examples include:
Cutting Crew
Welding Team A
Rolling Crew
Painting Team
Night Shift Crew
Ungrouped

Group Kind#

Identifies the type of grouping used for the row.
An example is:
LabourGroup

Current Shift#

Displays the current shift resolved for the crew.
A dash appears when no current shift is available.

Headcount#

Shows the number of labour users assigned to the crew or group.
Headcount helps managers compare:
Team size
Output
Man-hours
Utilization
Staffing balance
A larger crew should not be compared with a smaller crew using output alone.
Review output together with:
Man-hours
Hours per unit
Utilization
Attendance

Ungrouped Labour#

The Ungrouped row contains labour users who are not assigned to a configured labour group or crew.
A large Ungrouped headcount can reduce the value of crew-level analysis.
Assign production labour to meaningful groups such as:
Cutting Crew
Welding Crew A
Welding Crew B
Rolling Team
Painting Team
Day Shift Crew
Night Shift Crew

Expanding Crew Rows#

An expand control can appear beside a crew row.
When the user has individual-level Labour Productivity access, expanding the row can display the crew’s named members.
Individual rows may include:
Labour name
Worked hours
Output
Hours per unit
Utilization
Attendance
Overtime
Rework
Users without individual access see only the aggregated crew row.

Staffing Coverage#

The Staffing Coverage section compares scheduled and worked headcount by shift.
It helps managers understand whether each shift had the expected labour coverage.
The section can reveal:
Scheduled workers who recorded no work
Worked headcount below planned headcount
Overstaffed shifts
Understaffed shifts
Differences between crews
Repeated shortages
Unexpected labour concentration
Use Staffing Coverage with Attendance and Utilization.
A lower worked headcount does not automatically mean absence.
Workers may have been present but assigned to:
Non-production work
Training
Maintenance support
Material handling
Other operational duties
When no matching information exists, Fabritec displays:
No labour productivity data matches the current filters.

Labour Utilization Heatmap#

The Labour Utilization Heatmap displays crew utilization by day.
It is designed to help managers review recurring crew patterns without automatically exposing individual worker names.
Each row represents a crew.
Each column represents a date.
Each cell represents one crew-day.

Heatmap Calculation#

Each cell uses:
Utilization = Worked Hours ÷ Scheduled Hours
A dash means the scheduled-hours denominator is unavailable.
A dash does not mean zero utilization.

Using the Heatmap#

Use the heatmap to identify:
Crews with recurring low utilization
Days without a scheduled baseline
High-utilization periods
Work concentrated in one team
Crews scheduled but recording little production
Recurring weak weekdays
Possible unclassified extra hours
Review heatmap results together with:
Attendance
Crew timeline
Workstation availability
Material readiness
Production records
Schedule exceptions

Opening Individual Labour Details#

When the user has the required individual-level access, a named labour row can be opened for detailed analysis.
The individual Labour Productivity page can include:
Labour profile
Current crew and shift
Skills
KPI cards
Derived timesheet
Shift and rotation history
Stations worked
Production stages worked
Efficiency comparisons
Quality results

Individual Labour Header#

The header can display:
Labour name
Labour title
Labour group
Crew
Current shift
Qualified production stages
Qualified workstations
This helps managers interpret productivity within the worker’s actual role and assigned work.

Individual KPI Cards#

The individual KPI strip can include:
Output
Man-Hours
Hours per Unit
Workforce Utilization
Overtime
Rework Percentage
These values follow the selected period and output unit.

Individual Timesheet Panel#

The Timesheet panel displays the worker’s derived daily records.
It can include:
Scheduled Hours
Worked Hours
Overtime
Idle Hours
Daily Utilization
Approval Status
Recorded Exceptions
Exception Notes
Possible exceptions include:
Late
Early Out
Absent
Leave
Overtime
Shift Cover
Shift Change
Approved days can be preserved as snapshots so later scheduling changes do not alter the previously approved record.

Shift and Rotation History#

The Shift and Rotation History section shows the worker’s resolved shift for each date.
It can include:
Fixed shifts
Rotating shifts
Temporary covers
Shift changes
Crew movements
Use it to answer questions such as:
Which shift was the worker assigned to?
Was the worker covering another shift?
Did the worker move between day and night shifts?
Was the production recorded inside the correct shift?

Stations and Stages Worked#

This section shows where the worker’s production effort was recorded.
It can include:
Workstation
Production stage
Man-hours
Output
Share of total worked hours
Use it to understand:
Which equipment the worker used
Which production processes they performed
Whether their workload was concentrated in one area
Whether they worked outside their normal assignment

Individual Efficiency#

The Efficiency section can compare three rates:
Actual
Peers
Standard
Each rate uses an hours-per-output-unit structure.
Lower is normally better.

Actual Rate#

Calculation:
Actual Rate = Individual Man-Hours ÷ Individual Output
This shows the worker’s recorded efficiency for the selected period.

Peer Rate#

Calculation:
Peer Rate = Total Peer Man-Hours ÷ Total Peer Output
Peers normally include workers from the same:
Crew
Labour group
Operational team
The peer result is volume-weighted.
It is not a simple average of each person’s rate.
When no suitable crew or peer group exists, Fabritec displays a dash.

Standard Rate#

The Standard Rate is based on the configured default durations for the production stages included in the worker’s actual work mix.
This allows the standard to reflect whether the worker performed:
Cutting
Bending
Welding
Painting
Several different production processes
Standards are only as reliable as the configured stage durations.

Efficiency Variance#

Variance can be calculated as:
Variance % = (Actual Rate − Reference Rate) ÷ Reference Rate × 100
A positive result means the actual rate used more hours per unit than the reference.
A negative result means the actual rate used fewer hours per unit.
Review Peer and Standard comparisons together.
For example:
A worker may appear slower than peers but faster than the configured standard because the worker completed a more difficult production mix.

Individual Quality#

The Quality section can display:
Rework Quantity
Rework Hours
First-Pass Yield
Rework Percentage
Rework hours remain part of the worker’s total effort.
A quality issue should not be assessed from the Rework Percentage alone.
Also review:
Production stage
Workstation
Drawings
Material
Inspection results
Process parameters
Training requirements

Implementing Labour Productivity#

Reliable Labour Productivity depends on workforce setup, schedules, exceptions, and production records.
Follow this implementation sequence.

1. Grant Labour Productivity Access#

Grant the appropriate access level to authorized users.
Decide whether each role requires:
Crew and team aggregates only
Named individual records and drill-downs
Avoid granting individual-level access to users who do not require personal workforce information.

2. Configure Labour Titles#

Create the labour roles used by the factory.
Examples include:
CNC Operator
Welder
Fitter
Rolling Machine Operator
Painter
General Helper
Quality Inspector
Labour titles support accurate workforce organization and assignment.

3. Create Labour Users#

Create or activate the users who perform production work.
Confirm that each labour user has:
Correct name
Labour title
Department
Required role
Production access
Current employment or availability status

4. Create Crews and Labour Groups#

Organize labour users into meaningful teams.
Examples include:
Cutting Crew
Welding Crew A
Welding Crew B
Rolling Team
Painting Team
Day Shift Crew
Night Shift Crew
The group structure should reflect how production is actually managed.
Avoid leaving most production users under Ungrouped.

5. Configure Production Stages and Workstations#

Make sure the related production setup is complete.
This includes:
Production Stages
Workstations
Routes
Labour requirements
Workstation access
Fabritec needs accurate production relationships to determine where labour effort and output occurred.

6. Configure Work Calendars#

Create the work calendars used by the factory.
Configure:
Working days
Non-working days
Holidays
Working hours
Breaks
Calendar exceptions

7. Configure Shifts#

Create the factory’s real operating shifts.
Examples include:
Day Shift
Night Shift
Weekend Shift
Overtime Shift
Configure:
Shift name
Start time
End time
Working duration
Applicable calendar
Rotation rules where required
Resolved shifts provide the scheduled-hours denominator for Labour Productivity.

8. Assign Crews and Workers#

Use the scheduling workflow to assign:
Crews
Individual workers
Workstations
Production areas
Shifts
Applicable dates
Without resolved labour schedules, Fabritec cannot calculate complete:
Attendance
Workforce Utilization
Crew Timeline
Staffing Coverage
Heatmap values

9. Record Attendance Exceptions#

Supervisors should record applicable schedule exceptions such as:
Absence
Leave
Late Arrival
Early Departure
Overtime
Shift Cover
Shift Change
These records support accurate attendance and overtime.

10. Record Production with Labour Attribution#

Every applicable production record should contain the labour users who performed the work.
Confirm that production activity contains:
Correct production stage
Correct workstation
Correct labour users
Operation duration
Processed quantity
Successful output
Rework quantity where applicable
Production recorded without labour attribution may appear in Workstation Productivity but not in Labour Productivity.

11. Complete Item Measurements#

Make sure production items contain the measurements required for reporting.
Depending on the selected unit, complete:
Weight
Area
Length
Volume
Quantity
Missing measurements prevent items from contributing to the selected physical-output calculation.

12. Record Rework Correctly#

Use the correct Production and Quality Control workflows to record rework.
This supports:
Rework Percentage
Rework Hours
First-Pass Yield
Coaching
Process-improvement analysis

13. Validate Labour Productivity#

Navigate to:
Productivity → Labour
Then:
1.
Select the reporting period.
2.
Select the required output unit.
3.
Apply a crew filter.
4.
Review Man-Hours.
5.
Review Average Output.
6.
Compare Hours per Unit.
7.
Compare Attendance and Workforce Utilization.
8.
Review Overtime.
9.
Review Rework Percentage.
10.
Check the Crew / Shift Timeline.
11.
Review the Crew Summary.
12.
Check Staffing Coverage.
13.
Review the Labour Utilization Heatmap.
14.
Expand crew rows where permitted.
15.
Open individual labour details where permitted.
16.
Review timesheet and shift history.
17.
Confirm production is linked to the correct labour users.

Complete Operational Example#

A Welding Crew contains five workers.
During one week, the resolved records show:
Baseline Hours: 200
Scheduled Present Hours: 180
Worked Hours: 135
Explicit Overtime: 10
Output: 45 tonnes
Rework Quantity: 2 tonnes
The page calculates:

Attendance#

180 ÷ 200 = 90%
The crew was present for 90% of its expected baseline time.

Workforce Utilization#

135 ÷ 180 = 75%
The crew converted 75% of its scheduled present time into recorded production work.

Hours per Tonne#

135 ÷ 45 = 3 h/t
The crew used three labour-hours for each tonne of output.
The manager should investigate the remaining 45 scheduled present hours.
Possible reasons include:
Waiting for material
Waiting for drawings
Waiting for inspection
Workstation downtime
Non-production assignments
Missing production records

Recommended Management Workflow#

Daily Review#

1.
Select Day.
2.
Review Attendance.
3.
Review Workforce Utilization.
4.
Check Staffing Coverage.
5.
Investigate missing production attribution.
6.
Review Overtime exceptions.
7.
Rebalance crews where required.

Weekly Review#

1.
Select Week.
2.
Compare crews in the Crew Summary.
3.
Review Hours per Unit.
4.
Check recurring heatmap patterns.
5.
Review attendance exceptions.
6.
Review rework.
7.
Investigate utilization above 100%.
8.
Open individual details only where authorized and operationally necessary.

Monthly Review#

Use the page to support:
Capacity planning
Crew restructuring
Training decisions
Shift redesign
Workload balancing
Overtime analysis
Production-standard review
Process improvement

Common Conditions and Their Meaning#

Attendance Is 100% but Utilization Is 0%#

No attendance loss was recorded, but no scheduled present time became recorded production work.
Review production attribution and operational delays.

Utilization Exceeds 100%#

Recorded worked hours exceeded scheduled hours.
Review:
Overtime exceptions
Shift assignments
Production timestamps
Shared-work attribution
Recorded durations

Overtime Is Zero but Utilization Exceeds 100%#

Extra recorded working time exists, but no explicit Overtime exception was recorded.

Hours per Unit Displays a Dash#

Output or man-hours required for the ratio are unavailable.

Rework Displays a Dash#

Fabritec cannot calculate the rework ratio from the available processed quantities.

Crew Timeline Is Empty#

No resolved crew-shift productivity data matches the selected period and filters.

Staffing Coverage Is Empty#

No matching scheduled-versus-worked headcount information exists.

Heatmap Displays a Dash#

The scheduled-hours denominator is unavailable for that crew-day.

Worker Names Do Not Appear#

The logged-in user may have aggregate Labour Productivity access without individual-level access.

Many Workers Appear as Ungrouped#

The labour users have not been assigned to configured crews or labour groups.

Production Exists but Man-Hours Are Zero#

Production records may not contain:
Labour users
Valid operation duration
Correct production attribution

Man-Hours Exceed Machine-Hours#

Several workers participated in the same operation.
Each participant received the full operation duration as labour effort.

Output Appears for Several Individuals#

Each participating worker may receive individual productivity credit.
Crew and company physical-output totals still count the operation only once.

Governance Rules#

Labour Productivity should be used for coaching and workload balancing.
Access to personal labour information should be restricted.
Crews should reflect the factory’s real workforce structure.
Work calendars and shifts should remain current.
Attendance exceptions should be recorded accurately.
Overtime should be recorded explicitly.
Production should be linked to the correct labour users.
Shared labour work should not be interpreted as duplicate factory output.
Man-hours can exceed machine-hours.
Attendance and utilization should not be treated as the same metric.
Utilization above 100% should be investigated.
A dash must not be interpreted as zero.
Individual performance should be reviewed with work mix and production context.
Rework should be investigated with process, workstation, material, and quality information.
Short periods should not be used for isolated performance judgments.
Current-period information should be treated as in progress.

⭐ Best Practices#

Use Labour Productivity for coaching rather than isolated ranking.
Start with crew-level results before reviewing individuals.
Assign every production worker to a meaningful crew.
Keep labour titles and departments accurate.
Maintain current work calendars and shifts.
Record absence, leave, lateness, and overtime through schedule exceptions.
Link labour users to every applicable production record.
Compare Attendance with Workforce Utilization.
Review Hours per Unit together with the production work mix.
Investigate utilization above 100% rather than treating it automatically as high performance.
Review low utilization with material, drawing, inspection, maintenance, and workstation conditions.
Record rework accurately.
Review peer and standard comparisons together.
Validate stage default durations before relying on standard efficiency.
Protect named labour data through role-based access.
Use crew heatmaps to identify recurring patterns.
Review several periods before making staffing or training decisions.
Avoid comparing crews using output alone.
Consider headcount, man-hours, efficiency, attendance, and quality together.

🔗 Related Articles#

Dashboards – Visual productivity analytics
Production – Track production items and progress
Shipping – Manage shipping lists & readiness
Shifts – Optimize workforce allocation
Modified at 2026-08-03 17:53:48
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