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  1. Projects
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  • Fabritec Production Setup & User Management
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  1. Projects

Routing Setup

The Routing Setup page allows you to define and manage the full production workflow for every item inside a project phase.
This ensures that each item follows the correct sequence of manufacturing operations, machines, and processing stages.
Routing is essential for:
Accurate production planning
Tracking progress across manufacturing stages
Ensuring consistent workflow for all items
Connecting phases to actual factory processes

image.png#

πŸ“ Where to Find Routing Setup
Navigate to:
Projects β†’ Select Project β†’ Routing Setup
At the top of the page, confirm:
Project is selected
One or multiple phases are selected
Routing Setup supports multi-phase routing, meaning you can work with one or multiple phases at the same time.

What You See on the Routing Setup Page#

The routing table includes:
ColumnDescription
PhaseThe phase the item belongs to
MarkThe item’s unique mark (Assembly or Part)
TypeAssembly / Part
OperationThe main operational group (e.g., Manufacture, Welding)
RouteThe list of production steps assigned to the item
ActionsEdit or expand additional routing details
Each item may contain multiple production steps, such as:
Cutting
Bending
Rolling
Welding
Galvanizing
Painting
Quality Inspection
Shipping Preparation
These appear as colored tags in the Route column.

Routing Controls#

At the top of the page, you will find several action buttons:

** Define Items**#

Use this when routing is not assigned yet for a group of items.
This initializes default routing based on the item category and type.

** Edit Items**#

Modify routing of selected items.
You can:
Add new steps
Reorder steps
Remove steps
Assign machines to steps (e.g., Pipe Bending Machine, Rolling Machine, Galvanizing Bath, Drying Area)
Define which assembly sub-items are required at each Production Stage

** Edit Category**#

Apply routing rules based on item category.
Useful when many items share identical production steps.

** Sync Items**#

Updates routing automatically if:
New items were added in a revision
Item categories were changed
Routing rules were updated
This keeps Routing Setup fully aligned with Phases Explorer.

** Export Options**#

Excel Export – download routing data
PDF Export – generate routing sheet for workshop or supervisors

How Routing Works#

Routing defines the production path each item must follow in the factory.
For example, an item may have this routing:
1.
Bending β†’ Pipe Bending Machine
2.
Rolling β†’ Plate Rolling Machine
3.
Galvanizing β†’ Galvanizing Bath
4.
Painting β†’ Drying Area
This ensures:
Proper sequence
Correct machine assignment
Traceability at each stage
Accurate production tracking
Routing applies to:
Assembly items
Sub-items / Parts

Editing Routing for an Item#

Click the Edit Items button or open an item using the expand arrow.
You can then:
Add a new step
Select the operation
Assign a machine
Reorder using drag-and-drop
Remove individual steps
Every update instantly affects Production and Tracking modules.

🧩 Define Sub-item Requirements for Production Stages#

When editing the Route of an assembly item, you can define which assembly parts must be available before work begins at each Production Stage.
In some manufacturing workflows, an early Production Stage does not require every part of the assembly.
For example:
A Cutting stage may require only specific plates.
A Cold Forming stage may require only selected cold-formed parts.
An initial preparation stage may require only the main assembly item.
A Fitting stage may require the complete assembly.
Welding and Painting may continue after all parts have been brought together.
The Sub-item requirement setting allows each Production Stage to use only the parts it actually needs.
This prevents early Production Stages from waiting unnecessarily for all assembly parts and makes the Route reflect the actual manufacturing workflow.

Sub-item Requirement Options#

Each Production Stage provides the following options:
OptionDescription
All PartsAll sub-items belonging to the assembly must be available before the Production Stage can begin.
Selected PartsOnly specific assembly sub-items are required for the Production Stage.
Main Part OnlyOnly the main item or parent assembly is required. Other assembly sub-items are not required at this stage.

All Parts#

Select All Parts when the complete assembly must be available before work begins at the Production Stage.
This option is commonly used for:
Final assembly
Fitting
Welding after all components have been assembled
Final finishing operations
Production Stages that process the item as one complete assembly

Example#

A Built-Up Column includes:
Main member
Base plate
Stiffeners
Connection plates
The Fitting stage may require All Parts because all components must be available before the assembly can be fitted.

⚠️ All Parts Sequence Rule#

The final manufacturing stage must require All Parts.
After a Production Stage is configured as All Parts, every following Production Stage must also require All Parts.
Fabritec displays the following validation message when the Route does not follow this rule:
The final manufacturing stage must require All Parts, and every stage after an All Parts stage must also require All Parts.

Why Is This Rule Required?#

Once all assembly parts are required at a Production Stage, the parts have been brought together as a complete assembly.
Every Production Stage after that point continues processing the complete assembly. Therefore, a later Production Stage cannot return to:
Selected Parts
Main Part Only

Valid Example#

OrderProduction StageSub-item Requirement
1CuttingSelected Parts
2Cold FormingSelected Parts
3FittingAll Parts
4WeldingAll Parts
5PaintingAll Parts

Invalid Example#

OrderProduction StageSub-item Requirement
1CuttingSelected Parts
2FittingAll Parts
3WeldingSelected Parts ❌
In this example, the Welding stage cannot use Selected Parts because the previous Fitting stage already requires All Parts.

Selected Parts#

Select Selected Parts when a Production Stage requires only specific assembly sub-items.
This option is useful when different components enter the production workflow at different stages.
Examples:
Cutting requires only plate parts.
Cold Forming requires only cold-formed components.
Machining requires only specific connection parts.
A preparation stage requires only selected assembly components.
How you define the required parts depends on whether you are editing one item or applying routing changes to multiple items.

Selected Parts When Editing a Single Item#

When editing the Route of one item inside a project, the actual BOM sub-items are already available.
Fabritec displays the assembly parts directly so you can select the required parts using checkboxes.

Example#

An assembly contains:
PL-01
PL-02
ST-01
BR-01
If the Cutting stage requires only:
PL-01
PL-02
select these two parts from the available sub-item list.
Only the selected parts will be required before the Cutting stage can begin.
Use this method when the item requires a project-specific routing configuration.

Selected Parts During Bulk Routing Changes#

When routing is edited for multiple items, Fabritec cannot rely on selecting individual parts from one assembly.
Instead, required sub-items are identified using their Mark values.
After selecting Selected Parts, define one or more Mark conditions.
Each condition includes:
A matching method
A Mark value
The available matching methods are:
Matching MethodDescription
ContainsSelects sub-items when their Mark contains the entered value anywhere in the Mark.
Exact matchSelects sub-items only when their complete Mark exactly matches the entered value.
Starts withSelects sub-items when their Mark begins with the entered value.

Example#

Assume the assemblies contain the following sub-item Marks:
PL-01
PL-02
ST-01
ST-02
BR-01
To require all plate parts:
1.
Select Selected Parts.
2.
Select Starts with.
3.
Enter PL.
Fabritec will apply the requirement to sub-items whose Marks begin with PL.

Add Multiple Mark Conditions#

Click the + icon to add another Mark condition.
For example, a Production Stage may require:
Marks that start with PL
Marks that start with ST
Add a separate condition for each Mark pattern.
Use the Delete icon beside a condition to remove it.

Main Part Only#

Select Main Part Only when the Production Stage requires only the main item or parent assembly.
The remaining assembly sub-items do not need to be available at this stage.
This option is useful when:
Work begins on the main member before additional parts are introduced.
The main profile requires preparation before plates or attachments are added.
An early Production Stage can begin independently from other assembly components.

Example#

A main column profile may begin an initial preparation stage before the following parts are required:
Base plates
Stiffeners
Connection plates
For this stage, select:
Sub-item requirement β†’ Main Part Only

Example: Project Routing with Sub-item Requirements#

Assume an assembly contains:
Main member
Plates
Stiffeners
Brackets
The Route may be configured as follows:
OrderProduction StageSub-item Requirement
1Main Member PreparationMain Part Only
2Plate CuttingSelected Parts
3Stiffener PreparationSelected Parts
4FittingAll Parts
5WeldingAll Parts
6PaintingAll Parts
This configuration allows early Production Stages to begin using only the parts they require.
Once the Route reaches Fitting, all assembly parts are required. Every following Production Stage continues with the complete assembly.

πŸ”„ Auto Routing (Sync Items)#

If you add new revision items, you do not need to define routing manually.
Just click:
Sync Items
The system will automatically:
Detect new items
Apply routing based on rules
Update existing routing if needed

Example Routing Flow#

For mark BA1000, routing may look like:
StepOperationMachine
1BendingPipe Bending Machine
2RollingPlate Rolling Machine
3GalvanizingGalvanizing Bath
4PaintingDrying Area
Each step is displayed as a tag in the Route column.

🌟 Best Practices#

Always complete Phase Revisions before setting routing
Use Edit Category for bulk routing changes
Sync routing after every new revision to avoid missing items
Keep machine assignments updated to reflect real workshop availability
Export routing sheets for production planning meetings
Set Sub-item Requirements according to the actual assembly sequence
Use Main Part Only when work can begin without the assembly sub-items
Use Selected Parts when a Production Stage requires only specific components
Use direct part selection when editing a single project item
Use consistent Mark naming to improve matching during bulk routing changes
Ensure the final manufacturing stage requires All Parts
After a stage is configured as All Parts, keep all following stages set to All Parts

πŸ”— Related Pages#

Phases Explorer – Create and manage phase revisions
Production – Track item progress stage-by-stage
Tracking – View routing progress in real time
Quality Control – Inspect items at routing checkpoints
Shipping Status – Follow items after production is completed
Modified atΒ 2026-07-12 12:48:53
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